Layout and Process Design
Adopting a straight-line assembly line layout, yellow floor markings separate passages and workstations in compliance with 5S management standards, ensuring clear material and personnel flow routes.
Each workstation is divided by white baffles, which effectively prevent product mixing and mutual interference, making it suitable for simultaneous quality inspection of multiple specifications of hardware parts.
Plastic turnover bins in blue and green at each station are used to store pending-inspection products, qualified finished goods and defective items, ensuring non-conforming products are prevented from flowing to the next process.
Workstation and Process Functions
Quality Inspection Station
Workers conduct full inspection or random sampling on hardware accessories, checking plating appearance (blistering, peeling, color difference), dimensional accuracy, burrs and deformation, to ensure compliance with customer standards.
Packaging Station
Qualified products are packaged according to order requirements, including quantitative bagging, labeling and box packing. Moisture-proof and scratch-resistant protection are applied to avoid oxidation and collision damage during transportation.
Yellow identification signs in the workshop mark different production lines (such as Lamp L production line). The workshop is arranged by customer or product model to prevent mixing goods from different orders.
Industry Adaptation & Detailed Features
Luggage hardware such as buckles, locks and chains feature numerous SKUs and are easily scratched or oxidized. The integrated quality inspection and packaging workshop strictly controls quality at the final stage while reducing losses caused by repeated handling.
Equipped with ventilation fans, standard lighting and safety warning signs, the workshop meets typical manufacturing site requirements, balancing working comfort and production safety management.
